Main Systems Of Concrete Batching Mixing Plant

Mixing System

Our mobile, stationary, central-mix and ready-mix concrete plants are equipped with a compulsory concrete mixer, selected for its superior mixing performance and versatility in handling both standard and specialized concrete formulations. The compulsory mixer ensures consistent, high-quality concrete production within our batching plants. Clients may also specify a drum mixer or planetary mixer to meet the unique demands of their projects.

Storing System

Typically, aggregates are stored in open-air areas, while powders are housed in enclosed silos, and admixtures are stored in steel structural containers. Cement is stored in cement silos, which feature a digital display for accurate monitoring of cement levels. Our cement silos are available in capacities ranging from 20 to 200 tons and can be customized to meet specific client requirements.

Weighing System

The system is segmented into three primary components: aggregate weighing, powder weighing, and liquid weighing. Aggregates encompass large stones, small stones, and sand; liquids consist of water and liquid admixtures; while powders include cement, fly ash, and slag. All weighing processes operate simultaneously and are managed by a computer system. Users can input their desired ratios into the computer based on specific requirements.

Batching System

Our concrete batching machine is capable of mixing between three and six types of aggregates, including sand, rocks, gravel, fly ash, and cement. I would like to emphasize that our aggregate batching machine is designed for high operational efficiency. We offer batching machines with configurations of two, three, and four bins to accommodate varying production needs.

Conveying System

The conveying system is comprised of three key components. Aggregates are transported using both hoppers and belts. The hopper system offers advantages such as a compact transportation footprint and cost-effectiveness, while the belt conveyance system is characterized by high efficiency and the capability to cover long distances. Water and liquid admixtures are moved using pumps, and cement is transferred from the cement silo to the concrete mixer via a screw conveyor.

Control System

The control room of our concrete batching plant is spacious and well-lit, featuring air conditioning for a comfortable working environment. The plant is operated using a microcomputer, providing users with a convenient interface for both operation and maintenance. In the event of a malfunction of the automatic control system, a manual operating system remains available to effectively manage the entire concrete mixing process.

Dust Removal System

The dust removal system of the on-site concrete batching plant consists of a dust collector and a dust removal pipeline. Our dust removal device effectively purifies the air, ensuring a cleaner environment during concrete construction. This system significantly enhances the overall operational quality of the batching process.